95W-Ni-Cu Tungsten Alloy Custom Machined Parts | Custom Drawing Non-Magnetic Components

95W-Ni-Cu Tungsten Alloy Custom Machined Parts | Custom Drawing Non-Magnetic Components

Zhuzhou Jiuding Metal Technology Co., Ltd. 95W-Ni-Cu Tungsten Alloy Custom Machined Parts are high-precision non-magnetic tungsten heavy alloy components tailor-made according to customer drawings and technical specifications. Adopting professional PM powder metallurgy compression forming + precision CNC machining technology, all custom parts strictly comply with Mil-T-21014 US military standard, ASTM B777-99 / ASTM B777-15 (R2020) industrial standards and GB/T 1804-2000 general dimensional tolerance standard. With ultra-high density, complete non-magnetic performance, excellent radiation shielding capability and superior corrosion resistance, 95W-Ni-Cu custom machined parts are widely used for magnetic-sensitive equipment, medical shielding, aerospace precision structures and industrial customized counterweight components.

The 95W-Ni-Cu alloy features a stable density of 18.0–18.35 g/cm³, realizing high-weight concentration in limited installation space. Different from magnetic W-Ni-Fe materials, this nickel-copper formulated tungsten alloy delivers zero magnetic interference, good thermal and electrical conductivity, and stable chemical inertness. We support full custom structural processing, Sintered and Polished optional surface states, and full-size non-standard customization. All finished custom components can be provided with EN 10204 3.1 inspection certificates, fully meeting high-standard global industrial and medical procurement requirements.

Powder Metallurgy (PM) Manufacturing & Custom Machining Process

All 95W-Ni-Cu custom tungsten alloy parts adopt mature PM powder metallurgy pressing and liquid-phase sintering process combined with high-precision CNC customized machining, ensuring uniform material structure, zero internal porosity and high dimensional consistency for complex custom-shaped components:

• Precision Alloy Batching & Mixing: High-purity tungsten, nickel and copper raw materials are proportioned strictly according to 95W-Ni-Cu standard composition. Uniform powder mixing eliminates component segregation and guarantees stable non-magnetic and mechanical properties of finished custom parts.

• High-Pressure PM Compression Forming: Professional powder metallurgy pressing equipment is adopted for near-net-shape green blank forming, providing sufficient and uniform machining allowance for subsequent personalized structural processing.

• High-Temperature Liquid-Phase Sintering: Sintered under precise temperature and atmosphere protection to realize tight particle bonding, high material compactness and stable density distribution, avoiding deformation and performance attenuation of custom precision parts.

• Custom CNC Precision Machining: According to customer 2D/3D drawings, support turning, milling, drilling, tapping, grooving, surface grinding, special-shaped cutting and composite processing, realizing complex structural customization that standard products cannot achieve.

• Selectable Surface Finishing: Provide original Sintered surface and high-precision Polished surface treatment, meeting different assembly flatness, roughness and appearance requirements of custom components.

The integrated PM forming + customized precision machining process ensures that every 95W-Ni-Cu custom part features high batch consistency, stable non-magnetic performance and excellent assembly accuracy, fully adapting to high-precision customized industrial supporting scenarios.

Core Advantages of 95W-Ni-Cu Custom Drawing Parts

Compared with conventional standard tungsten alloy products, our tailor-made 95W-Ni-Cu components have irreplaceable advantages in non-magnetic precision customization, structural diversity and scene adaptability:

• 100% Customized According to Drawings: Support personalized processing of various non-standard shapes, special structures, irregular sizes, special tolerance requirements and assembly features, completely customized according to customer design drawings and technical parameters.

• Completely Non-Magnetic Zero Interference: Pure non-magnetic alloy structure without magnetization and magnetic attraction, ensuring zero magnetic field disturbance for precision electronic instruments, detection equipment and aerospace magnetic-sensitive systems.

• Ultra-High Precision & Tight Tolerance Control: All custom dimensions strictly follow GB/T 1804 precision tolerance standard. High-precision CNC machining ensures excellent dimensional accuracy and interchangeability of finished custom parts.

• Excellent Radiation Shielding Performance: High-density metal structure provides efficient X-ray and gamma-ray shielding capacity, ideal for customized medical shielding components and industrial radiation protection structural parts.

• Superior Thermal & Electrical Conductivity: Unique nickel-copper bonding phase improves heat dissipation and electrical conductivity, suitable for customized precision conductive and heat-dissipating structural components.

• Strong Corrosion & Oxidation Resistance: Inert chemical properties ensure stable performance in high-temperature, humid and corrosive working environments, no aging or failure of customized precision parts during long-term service.

• Eco-Friendly & Full Certification Support: Lead-free, non-toxic and RoHS/REACH compliant. Support EN 10204 3.1 material inspection certificate and complete factory qualification documents for high-standard export procurement.

Customizable Processing Types & Structural Forms

• Regular & Special-Shaped Custom Parts: Custom tungsten alloy rods, blocks, discs, rings, cylinders, step parts, eccentric parts and irregular special-shaped components.

• Precision Hole & Thread Machining: Support deep holes, blind holes, counterbore holes, internal and external threads, grooving and positioning groove customization.

• Composite Structural Customization: Integrated forming and machining of multi-step, multi-angle, curved surface and combined assembly structural parts.

• Precision Tolerance Customization: Support ultra-tight tolerance customization beyond standard ranges to meet high-precision equipment assembly requirements.

Executive & Testing Standards

Executive Standards: Mil-T-21014 (US Military Tungsten Heavy Alloy Specification), ASTM B777-99 / ASTM B777-15 (R2020), Chinese GB National Product Quality Standards, GB/T 1804-2000 General Dimensional Tolerance Standard (equivalent to ISO 2768-1).

Surface Condition: Sintered / Polished, customizable according to customer drawing requirements.

Customization Capability: Full-size, full-structure, full-tolerance non-standard customization, all custom dimensions strictly comply with GB/T 1804 precision standards.

Inspection Certificate: Support EN 10204 3.1 material inspection certificate, providing complete material composition, mechanical performance and dimensional test data reports.

95W-Ni-Cu Custom Parts Standard Technical Parameters

Parameter Note: All mechanical and physical parameters are based on standard sintered blank state; final dimensional accuracy and structural parameters are fully subject to customer drawing specifications.

95W-Ni-Cu Custom Components Applications

Relying on non-magnetic characteristics, ultra-high density, excellent radiation shielding and thermal conductivity, customized 95W-Ni-Cu tungsten alloy parts are widely applied in high-precision and magnetically sensitive industrial fields requiring personalized structural design:

• Medical Radiation Shielding Custom Parts: Custom shielding structural components, ray collimator accessories and protective counterweight parts for medical radiation equipment.

• Aerospace & Precision Electronics: Custom non-magnetic balancing parts, gravity calibration components and precision structural accessories for aviation electronic systems and magnetic-sensitive instruments.

• Precision Optical & Detection Equipment: Custom damping counterweights, fixed structural parts and gravity balance components for high-precision optical detection and analytical instruments.

• Industrial Defense & Drilling Equipment: Custom downhole weighting parts, ray shielding components and defense precision counterweight structural parts.

• High-Power Electronic Equipment: Custom heat dissipation balancing parts and conductive structural components utilizing excellent thermal and electrical conductivity of W-Ni-Cu alloy.

• Special Industrial Custom Components: Various non-standard high-density counterweights, sealing parts and vibration damping accessories customized for special industrial equipment.